Aluminum Airless Bottle for Body Serums and Sunscreens | 80–120ml OEM

Product Overview

The Aluminum Shell Airless Bottle is an 80ml, 100ml, and 120ml vacuum pump container manufactured by Lumlun for OEM body care, sunscreen, and clinical serum packaging. The dual-material construction pairs a high-grade AS (Acrylonitrile Styrene) inner bottle with a full aluminum outer shell, creating a completely opaque barrier that blocks UV light and prevents photodegradation of active ingredients such as retinol and ascorbic acid.

The aluminum exterior provides a distinct cold-touch sensation and a weighted, metallic feel that communicates premium positioning on shelf. Because the formula only contacts the AS inner chamber, there is zero risk of metallic interaction with your product — the aluminum shell serves purely as a structural and UV-protective layer. This structure is well suited for opaque formulations such as body lotions, rich moisturizers, sunscreens, and retinol treatments in the 80–120ml range. For very thin, water-like liquids or formulas below approximately 3,000 cP, the airless piston may not maintain consistent suction; spray or toner bottle formats would be more appropriate for those textures.

Lumlun offers full OEM customization on this series, including Pantone-matched anodized aluminum colors, silk screen printing, hot stamping, and laser engraving on the metal surface. The minimum order quantity is 10,000 units. To begin, request a structural sample through WhatsApp so your formulator can confirm piston compatibility with your specific viscosity before committing to production.

Packaging Specifications

Customization

The aluminum outer shell opens up decoration options that plastic airless bottles cannot match. Lumlun supports anodized coloring across the full aluminum surface — the gunmetal black shown in product images is one example, and any Pantone shade can be reproduced through the anodizing process. For branding, silk screen printing and hot stamping work on both the aluminum shell and the AS overcap. Laser engraving is available for precise, permanent logo marks directly into the metal surface, producing a tactile debossed effect without ink.

The AS inner bottle and pump actuator can be color-matched independently from the aluminum shell, allowing two-tone or contrast color schemes. Gradient color finishes and hydrographic printing are available for brands seeking textured or pattern effects. The production process starts with a structural sample for piston-viscosity testing, followed by a decorated pre-production sample for color and print approval. Typical lead time from sample approval to shipment is 25–35 days depending on order quantity and decoration complexity.

Frequently Asked Questions

Related Packaging

For brands building a cohesive premium line, Lumlun's full product catalog includes matching airless jars, dropper bottles, and cream jars. If your line includes lighter formulas alongside this aluminum airless bottle, explore the airless bottle and jar collection for PP and PETG alternatives that complement the same clinical positioning at a different price point.