PP Refillable Airless Bottle for Lotions & Creams | 50ml & 100ml OEM

Your Lotion or Cream Brand Needs a Refill Story — Not Just a Refillable Bottle

You've built a moisturizer or treatment lotion you're proud of — and you know your consumer wants to feel good about how they buy it again. But most refillable packaging is sized for serums. Finding a 50ml or 100ml refillable airless bottle that works for thicker formulas — and gives your brand a real, repeatable refill model — is where most sourcing searches hit a wall.

We hear this from lotion and cream brands regularly: the refillable options at 15–30ml feel like samples, and the non-refillable options at 50–100ml leave nothing for your brand to say about sustainability. Brands that want their packaging to carry a refill story need a larger format that actually supports it.

This PP refillable airless bottle is built for exactly that gap — 50ml and 100ml, with a replaceable PP inner bottle that your consumer swaps out while keeping the outer shell. The piston-driven airless mechanism protects formula integrity, and near-complete dispensing means your consumer uses every drop — reinforcing why a refill is worth coming back for. Available in PP or PP-PCR. Explore our full airless bottle range to see how this format fits a complete skincare line.

Specifications

Customization & Recommendations

Should I choose the PP outer shell or the PP-PCR version — and does it change how the bottle looks?

PP outer shell: neutral off-white tone, takes Pantone color and surface finish very cleanly — the better choice if your brand uses custom colors, gradients, or metallic effects where color accuracy matters.

PP-PCR outer shell: carries a slight natural warmth in tone; best hidden under solid pigment rather than pale or nude colors. If your brand leads with a sustainability claim and your retail buyer cares about post-consumer recycled content, PP-PCR gives you a real material story to tell. See our refillable and PCR airless packaging guide for how brands are using this combination.

The inner bottle is PP in both versions — the material that contacts your formula stays consistent.

Which size works better for a moisturizer or treatment lotion — 50ml or 100ml?

50ml is the more versatile retail size — works as a hero moisturizer, face cream, or lightweight treatment lotion. Easier to position across price points and pairs naturally with a complementary serum SKU in a smaller airless format.

100ml suits body serums, larger-format face moisturizers, or brands building a refill subscription model — the higher volume makes the refill proposition feel meaningful to the consumer. Brands using refillable packaging as a core brand pillar often lead with 100ml, then add 50ml as the standard retail unit.

How do I use the refillable structure to build consumer loyalty — and what does that look like on the brand side?

The outer shell stays with the consumer; only the inner bottle is replaced. From a brand perspective, this means your consumer handles your branded packaging every day — the outer shell becomes a long-term touchpoint rather than something thrown away after one use. Brands running refill programs typically sell the initial product as a kit (outer + inner), then sell the replacement inner bottle at a lower price point, which drives repeat purchase and reinforces the sustainability story. The outer shell can carry your full decoration spec — Pantone, Silk Screen Printing, gradient — so it looks premium enough that consumers want to keep it.

My formula is a thick cream or dense lotion — will the airless pump dispense it cleanly at this volume?

The piston-driven airless mechanism in this bottle is designed for lotion and cream viscosities — thicker formulas that would clog or underperform in a standard dip-tube pump tend to work well here because the piston drives the product up from below rather than relying on suction. The PP inner bottle is compatible with water-based lotions, cream emulsions, and most treatment formulas. If you're working with an oil-heavy or high-alcohol formula, request a sample and test with your actual formula before committing to production — that's the only reliable way to confirm fit.

Frequently Asked Questions

Is the PP inner bottle compatible with most lotion and cream formulas?

PP resists water-based lotions, cream emulsions, and most treatment formulas well. Brands using oil-rich or high-alcohol formulas should request a sample and test with their actual formula before production — that's the reliable confirmation step.

Does the refillable structure affect how the airless pump performs over time?

No. The inner bottle and pump mechanism are replaced together as one unit, so every refill cycle starts fresh — the dispensing performance stays consistent from the first use of a new inner bottle through to the last pump.

Can I decorate the outer shell and the inner bottle with different colors?

Yes. The outer shell and inner bottle can be Pantone-matched independently, so dual-tone designs are fully supported. Some brands match inner to outer for a clean look; others use a contrasting inner color as a design detail visible through the pump opening.

Is a PP refillable airless bottle a good fit for a brand that wants a sustainability claim without using PCR material?

Yes. The refillable structure itself is the sustainability claim — reducing the outer shell going to landfill after each use is a concrete, consumer-facing story that doesn't depend on PCR content. If your brand also wants to add PCR, the PP-PCR version layers that claim on top.

Not sure which option fits your formula? Chat with our team — we reply in 2 hours.

💬 Chat on WhatsApp